February 3, 2021
Yep, still taping/sanding windows. I got the rear windows finished on the inside and I got some prep work done on the windshield on the inside. Put down another layer of fiberglass around the windshield on the outside. Of course this meant more sanding first. Have I mentioned how much I enjoy sanding? The replacement ER Fuel tanks arrived today.…
February 2, 2021
Wow baby, that was a bigger pain than one would think. Lots of nutplates – check. Metal forming – check, minimal room for riveting – fucking check. Only had to drill out two nutplates that interfered with the rivets to the fuselage, that would have been nice to note in the manual. Yep, I’m a little salty. Still remaining is…
February 1, 2021
So yesterday I spent over an hour trying to figure out why the brakes were dragging. Today I was committed to solving this drama. I took the brakes apart again. This time I found that the bolt holding the brake assembly to the axle had an interference issue. Why was this not in the manuals??? Still the rear pad was…
January 31, 2021
Oh I’m sure something will pop up but this morning I finished the wiring behind the panel and was happy to see the autopilot servos were detected, firmware automatically updated, and the looked good. I may have accidentally run the aux fuel tank pumps for a second, so I know those work too. I still need to wire the wing…
January 30, 2021
Ugh, I am tired of wiring but there is still work to be done. Hopefully tomorrow I can finish up the avionics/electrical. Notice no pictures, yeah it pretty much looks the same as before I started. Yes I am salty. But as a break from wiring, the flaps are now on and connected to the flap tube. That means time…
January 30, 2021
Whew, this was a big day. A number of smaller items checked off and a couple big ones too. First up was installing the new servo motor in the rear vent. Back when I wired it up, no workie. So AeroSport sent a new servo and that did the trick. Took some time to get the mechanical and electronic settings…
January 28, 2021
Guess who started the day with sanding? And who finished the day with sanding? This guy. But the sun visor blocks are installed and the flox/micro turned out well. From there it was on to the cowling which needed nutplates installed and since we were on nutplates, why not install them on the spinner bulkheads. I still have all the…
January 27, 2021
The ignition cables are now better organized with spacers between to ensure no cross firing. Got the screws installed in the tail fairing, which turned into more work than I expected. Well there were two nutplates involved… Before the window installed I needed to get the sunvisors mounted. With the doors on I could find the best location and then…
January 26, 2021
Whew, big day with lots of progress. Kicked it off with cutting holes for the defrost fans in the glaresheild. Friday is hopefully the day to install windows and it needed to be done before then. Then it was on to fabricating the door lock brackets. Not too difficult but one has an odd bend to match the door that…
January 25, 2021
So with some effort the door clecos/tape that was installed for curing the epoxy to seal the halves were removed and the doors were ready to have the mechanics installed. This was a bitch of a project. Specifically getting the long tube/pin into the 3rd door latch gear. Wow, who would think you could spend hours dealing with that. Took…
January 24, 2021
The engine is a part of the project I underestimated. I had the engines on my Aztec overhauled so I thought I knew what I was getting into but damn there is a lot of work. Today was spent mostly fabricating and installing the ignition harness. Each cable had to be made from wire and terminals. Also I was able…
January 23, 2021
Ugh, one of those days that just wears your down. But I grinded through and got a decent amount completed. I installed the oil lines and got the fittings mounted into the oil cooler. It isn’t installed yet as I don’t want to risk damaging it. A time consuming project was running the cables for the heat controls and then…